End-to-end production monitoring

You already know the plan.
Now see what the floor is doing.

What did the machine run, how long did it take, where did it stop? The answer is on the floor. That is where we take it from.

Lerp Tex listens to the machines on your production floor directly. It collects cycle time (how long one unit takes to complete), downtime, counts and work-order data in real time, and puts the true state of production on one screen.

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Setup is short and does not interrupt the working day. The data comes from the floor, on its own.

Production floor · shift runningLive
  • MK-01Cycle 14.2 s412
  • MK-02Cycle 11.8 s537
  • MK-03Down 12 min · reason pending288
  • MK-04Cycle 16.9 s271
Shift total1,508

Example screen. In a real installation these numbers come from the machine.

ERP

tells you the plan.

The machine

tells you the floor.

Lerp Tex

puts both on the same table.

Four layers. One truth: the machine itself.

Follow the data from the machine to management without a break in the chain. We built all four layers, so nothing is lost in translation between them.

01

Machine device

Listen to the machine before you touch it.

Our own box, fitted to the machine, measuring production at the source. It has its own memory and never loses what it has measured.

Cycle · Count · Downtime · State

02

Floor server

The floor stands on its own.

A local computer that gathers every machine. Data is kept here before it goes up to the cloud.

The link may drop; the data does not

03

Cloud platform

Turn raw signal into something you can act on.

Watch every machine, shift, work order and production figure from one place.

Downtime · Cycle · Capacity · Loss

04

At the work itself

Manage from the floor, not from the office.

Nobody has to be pulled off their work to tell you how production is going — the screen already says it.

What is running? How much? Where did it stop?

01 / Measurement

The problem is not the person keeping the figure. It is the method.

  • A count written down at the end of the shift.
  • A stoppage remembered afterwards.
  • A reason for it that changes from person to person.

All of it may be true. None of it is measured.

Our device follows the machine's signals without a break and separates real production from everything else. The system sees it, the system records it, the system reports it.

Leave the record-keeping to the system. Let your team get on with the work.

Machine signal

  • Production
  • Downtime
  • Production
  • Production
  • Downtime

Measurement never pauses: counted production and stopped time are separate records.

02 / Loss

Loss you do not measure goes unnoticed. Loss you do measure can be fixed.

The most expensive word in manufacturing is one that is nobody's fault:

“Probably.”

  • The machine probably ran eight hours.
  • The stoppage was probably twenty minutes.
  • Capacity is probably enough.
  • This week probably went better.

Lerp Tex separates the guess from the measurement. Every cycle, every stoppage, every production signal is on the record.

  • LossVisible
  • BottleneckVisible
  • PerformanceVisible
  • GuessworkNot needed

Data assurance

Every measurement stays on the device until we see it has reached the cloud, so a dropped connection never costs you data.

Nothing lost · Nothing counted twice

03 / Flow

Keep where production stands on the screen at all times.

  • Where is the work order, on which machine?
  • How many came off, where are we against target?
  • Which machine is eating the capacity?

The answers are live — nobody has to compile them.

  1. 01Work order assignedThe foreman hands the job to the machine; the operator sees it on the counter screen.
  2. 02Shift opensThe operator starts at the machine; opening and closing are one record each.
  3. 03Production is measuredCounting happens at the machine; nobody writes anything down afterwards.
  4. 04Downtime is recordedBreaks and fault reports are logged with their duration; nothing is left to guesswork.
  5. 05The record goes upFrom the workshop server to the cloud; it waits until delivery is confirmed.
  6. 06The work package advancesHow much has been produced shows on the package itself.
  7. 07Production completesThe actual data is on record, side by side with the plan.

Where does the data break in your production chain?

  • At the machine?
  • At the moment of recording?
  • At the shift handover?
  • In reporting?
  • In planning?

Wherever the chain breaks, that is where the loss begins.

Lerp Tex keeps production data in one flow, from the floor through to delivery.

If you run a workshop

See which machine is running and which is idle before the shift ends. Put your spare capacity out to tender and take on new work.

If you place the work

Watch who you gave the work to, how much of it has actually been produced, and whether the deadline is holding — from one screen.

We do not put the load on anyone's memory.

Even a team that does its job well cannot hold everything in mind. It does not have to.

  • A number to be remembered at the end of the shift,
  • a record to be updated in the middle of another job,
  • a reason for a stoppage to be interpreted afterwards.

The machine already knows what it did. We simply listen to it.

We take production performance out of memory and tie it to data coming straight from the floor. No table is left short because somebody missed a step.

  • Lessguesswork
  • Lessrecord-keeping
  • Fewerblind spots
  • Morecontrol

The machine knows what it did

We do not guess at production. We listen to it.

Real-time production data from the floor to management. Watch downtime, cycle and output live.

Less guesswork. Less record-keeping. More control.

Let's make the machine talk

Accounts are not opened automatically — a person reads every application.